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可生物降解聚合物物理发泡研究进展
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作者单位:

1.中山大学材料科学与工程学院,广东 广州 510275;2.中山大学南昌研究院,江西 南昌 330224

作者简介:

田方伟,博士研究生,研究方向为高分子材料学与高分子材料加工。E-mail:tianfw@mail2.sysu.edu.cn。

通讯作者:

赵丹,博士,实验师,研究方向为多孔功能材料。E-mail:zhaod29@mail.sysu.edu.cn
翟文涛,博士,教授,研究方向为聚合物微孔发泡材料、聚合物复合材料和聚合物热塑弹性体/橡胶材料的加工、成型及性能。E-mail:zhaiwt3@mail.sysu.edu.cn。

中图分类号:

TQ316


Advances in Physical Foaming of Biodegradable Polymers
Author:
Affiliation:

1.School of Materials Science and Engineering, Sun Yat-Sen University, Guangzhou 510275, China;2.Nanchang Research Institute, Sun Yat-Sen University, Nanchang 330224, China

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    摘要:

    对比传统的聚合物发泡材料,可生物降解聚合物具有绿色环保和持续性的优点,广泛应用于农业、食品包装、生物医药领域中。通过物理发泡工艺制备的可生物降解聚合材料除具有自身的特性外,还兼具轻量化、绝热性和缓震性等优点,是传统石油基聚合物泡沫材料的潜在替代品。然而,可生物降解聚合物普遍存在分子链结构单一、熔体强度低和制备成本高等问题,并且在物理发泡过程中易发生泡孔破裂或熔并,从而导致基体收缩,泡孔结构难以保持。基于可生物降解聚合物物理发泡工艺的机理,对不同物理发泡方法进行了分类,并针对各类工艺的特点进行了全方位的阐述。随后,围绕几种典型的可生物降解聚合材料进行了发泡行为及参数关系的讨论,介绍了不同材料对发泡工艺及发泡剂的选择依据,综述了发泡条件对膨胀倍率和泡孔尺寸的影响规律。此外,对多种可生物降解聚合物在发泡过程中存在的问题给出了相应的解决方案,介绍了可生物降解聚合物泡沫在食品包装、电子电器、生物医疗材料领域中的功能应用,总结了发泡工艺、聚合物结晶行为及改性方法对可生物降解聚合物发泡过程的影响。最后,指出了可生物降解聚合物泡沫在未来发展中的方向与挑战。

    Abstract:

    Compared to traditional polymer foam materials, biodegradable polymers have the advantages of being green, environmentally friendly, and sustainable, and are widely used in agriculture, food packaging, and biomedical fields. Biodegradable polymer materials prepared by physical foaming process not only have the above characteristics, but also have the advantages of lightweight, thermal insulation, cushioning and so on. They are potential substitutes for traditional petroleum based polymer foam materials. However, biodegradable polymers generally have limitations such as single molecular chain structure, low melt strength, high preparation cost, and are prone to cell rupture or fusion during physical foaming, resulting in matrix shrinkage and inability to maintain cell structure. This work takes the process mechanism of biodegradable polymer physical foaming as the starting point, classifies different physical foaming methods, and comprehensively elaborates on the characteristics of each category of processes. Subsequently, discussions were conducted on the foaming behavior and parameter relationships of several typical biodegradable polymer materials. The selection criteria for foaming processes and foaming agents for different materials were introduced, and the influence of foaming conditions on expansion rate and cell size was summarized. In addition, corresponding solutions were given to the problems existing in the foaming process of various biodegradable polymers, and the functional applications of biodegradable polymer foam in food packaging, electronic appliances, and biomedical materials were introduced. Finally, the effects of foaming process, polymer crystallization behavior and modification methods on the foaming process of biodegradable polymer were summarized, and the direction and challenges of biodegradable polymer foam in the future development were proposed.

    表 1 PLA物理发泡研究工作Table 1 PLA physical foaming research work
    图1 可生物降解聚合物的分类及市场应用分布图Fig.1 Classification of biodegradable polymers and market application distribution map
    图2 物理发泡过程示意图[25-26]Fig.2 Schematic diagram of physical foaming
    图3 具有周期边界晶体表面气泡分布示意图[43]Fig.3 Schematic diagram of bubble laid on crystal surface in a box with periodic boundaries
    图4 间歇发泡工艺示意图[23,66]Fig.4 Schematic diagram of intermittent foaming process
    图5 连续挤出发泡和注塑发泡示意图[38,68]Fig.5 Schematic of an extrusion foaming machine and an injection molding foaming machine
    图6 PLA在高压流体中的结晶及溶解行为[70-71,73,77]Fig.6 Crystallization and dissolution behavior of PLA in high pressure fluids
    图7 具有双峰细胞结构(BCS)的PBAT发泡过程的可能示意图[101]Fig.7 Possible schematic diagram for the foaming process of poly(butylene adipate-co-tere- phthalate) (PBAT) foams with bimodal cellular structure (BCS)
    图8 不同链段组成的PBAT发泡行为、收缩行为和降解行为[8]Fig.8 Foaming behavior, shrinkage behavior and degradation behavior of PBAT with different chain segment compositions
    图9 不同PBS发泡试样的发泡过程示意图[117]Fig.9 Schematic illustration for the foaming course of different PBS foaming specimens
    图10 一步发泡工艺和两步发泡工艺示意图[124]Fig.10 Schematic diagram of one-step foaming process and two-step foaming process
    图11 共晶抗菌食品包装袋制备示意图和PBAT电磁干扰屏蔽复合泡沫原理示意图[131-132]Fig.11 Schematic diagram of the preparation of co-crystallization antimicrobial food packaging bag and the principle of PBAT EMI shielding composite foam
    表 2 PBAT物理发泡研究工作Table 2 PBAT physical foaming research
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田方伟,黄瀚毅,赵丹,翟文涛.可生物降解聚合物物理发泡研究进展[J].材料研究与应用,2024,18(3):369-386.

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  • 收稿日期:2024-03-16
  • 在线发布日期: 2024-07-08
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