Abstract:Friction stir processing (FSP) is utilized to process the rolled AZ61 magnesium alloy in a single pass. EBSD, SEM or EDS, tensile testing at room temperature and microhardness testing were conducted to investigate the effect of processing direction on the microstructural evolution and mechanical properties of the stirring zone. The results indicate that the grain sizes of AZ61 magnesium alloy prepared by friction stir processed (FSPed) along the rolling direction (RD) and transverse direction (TD) is 3.5μm and 4.3μm, respectively. For the RD and TD processing directions, the average basal Schmidt factor value is 0.42 and 0.34, respectively. The second phase of FSPed AZ61 magnesium alloy in the RD is refined and dispersed distribution, while of the second phase particles in the TD direction are relatively coarse. The tensile strength of the magnesium alloy prepared in the RD and TD directions is equivalent, the yield strength of RD and RD is 90MPa and 104MPa, respectively. The elongations are 34.8% and 28.6% in the RD and TD, respectively. The microhardness in the RD is higher than that of in the TD. The yield strength is inconsistent with the Hall-Patch relationship, and is affected by the texture, while the microhardness distribution conforms to the Hall-Patch relationship.